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Application Examples

Representative product types we regularly tool for. Real customer photos and data are added case-by-case as projects allow — where you see a placeholder image, it is an "application example" of the part type, not a customer photo.

Category

Automotive Non-Safety Plastic Parts

Switch panels, housings, lenses, light guides and interior trims — parts where fit, finish and appearance matter, but which are not safety-rated.

Application ExampleAutomotive headlight switch panel

Automotive Light Control Switch Panel

Application
Dashboard-mounted light switch face
Material
ABS / PC+ABS
Mold type
Cold runner, side gate, 1+1 cavity
Focus
Surface finish, hole spacing, symmetry L/R
Lead time
~35 working days design → T1
Docs
DFM note, CMM sheet, T1 report, samples
Application ExampleAutomotive combination switch housing

Combination Switch Housing

Application
Steering column stalk switch body
Material
ABS+PC
Mold type
Cold runner, sub gate, 1-cavity with 2 sliders
Focus
Snap ribs, shaft bore concentricity
Lead time
~40 working days design → T1
Docs
DFM note, CMM sheet, T1 report, samples
Application ExampleClear automotive light lens

Clear Automotive Light Lens

Application
Auxiliary lamp cover
Material
PC / PMMA
Mold type
Cold runner, sub gate, 1-cavity
Focus
Optical polish, no weld line in view zone
Lead time
~35 working days design → T1
Docs
DFM note, polish record, T1 report, samples
Application ExampleAmber round lens

Amber Round Signal Lens

Application
Turn signal / marker lamp lens
Material
PC / PMMA (amber)
Mold type
Cold runner, pin gate, 1+1 cavity
Focus
Uniform tint, no burn at gate
Lead time
~30 working days design → T1
Docs
DFM note, T1 report, samples
Category

Electronics & Appliance Plastic Parts

Housings, bezels, control-box enclosures — parts where snap-fit fitment, screw boss strength and appearance all matter together.

Application ExampleElectronic control box housing

Electronic Control Box Housing

Application
Wall-mount control unit enclosure
Material
ABS / PC+ABS
Mold type
Cold runner, side gate, 1-cavity
Focus
Snap-fit fitment, screw boss strength
Lead time
~35 working days design → T1
Docs
DFM note, CMM sheet, T1 report, samples
Application ExampleSmall plastic housing

Small Appliance Housing (2-Tone)

Application
Consumer appliance body with color accent
Material
ABS / PC
Mold type
Two separate 1-cavity tools tooled together
Focus
Color match, fit between white and blue halves
Lead time
~40 working days design → T1
Docs
DFM note, fitment check, T1 report, samples
Application ExamplePlastic fan impeller

Plastic Fan Impeller

Application
Small appliance cooling fan wheel
Material
PP / ABS / PA
Mold type
Cold runner, 1-cavity with unscrewing / stripping
Focus
Balance, hub concentricity, blade angle
Lead time
~35 working days design → T1
Docs
DFM note, CMM sheet, T1 report, samples
Category

Industrial Plastic Components

Brackets, hand wheels, mounting bases — parts that live inside machines, where strength and precision matter more than aesthetics.

Application ExamplePlastic bracket base

Industrial Bracket Base

Application
Machine-mounted structural bracket
Material
ABS / PP / PA66
Mold type
Cold runner, side gate, 1-cavity with 2 sliders
Focus
Rib strength, mounting hole position
Lead time
~35 working days design → T1
Docs
DFM note, CMM sheet, T1 report, samples
Application ExamplePlastic hand wheel

Industrial Hand Wheel

Application
Manual valve / adjustment wheel
Material
ABS / PA66 / POM
Mold type
Cold runner, 1-cavity with metal insert loading
Focus
Insert bond, spoke strength, spinning balance
Lead time
~35 working days design → T1
Docs
DFM note, insert bond test, T1 report, samples
Application ExamplePhone holder clamp arm

Consumer Product Clamp Arm

Application
Phone / device holder arm
Material
ABS / PC+ABS with TPE pad (2 tools)
Mold type
Cold runner, 1-cavity rigid + 1-cavity soft pad
Focus
Fit between rigid arm and soft pad
Lead time
~35 working days design → T1
Docs
DFM note, fitment check, T1 report, samples
Category

Cosmetic & Packaging Plastic Parts

Bottle shells, connectors and consumer assembly components — parts where surface finish is the product itself.

Application ExampleCosmetic bottle shell

Cosmetic Bottle Outer Shell

Application
Perfume / cosmetic decorated shell
Material
PC / PETG / acrylic
Mold type
Cold runner, pin gate, 1+1 cavity
Focus
Coating-ready finish, roundness, wall uniformity
Lead time
~35 working days design → T1
Docs
DFM note, polish record, T1 report, samples
Application ExamplePhone holder base assembly

Consumer Product Base Assembly

Application
Suction-mount base with rigid + soft parts
Material
ABS + TPU pad
Mold type
Cold runner, 1-cavity rigid + soft pad tool
Focus
Fit between rigid body and soft pad, cosmetic finish
Lead time
~40 working days design → T1
Docs
DFM note, fitment check, T1 report, samples
Application ExampleComplex housing

Mold Repair & Modification (typical)

Application
Cavity insert replacement on customer's existing tool
Scope
Steel selection, insert re-cut, fitting, T1 verification
Focus
Matching existing datums, gate flow, cooling continuity
Lead time
7 – 15 working days after part receipt
Docs
Repair report, sample comparison, T1 photos

Images shown are application examples of the part types we regularly tool for. Real customer photos and case data are added case-by-case as projects allow.

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